Automated measurements to anticipate dilation of the Binnenhavenbrug

The Binnenhavensbrug in Rotterdam
During hot summer days the metal of the Binnenhavenbrug swells so much, that the bridge can no longer open or close. The temperature of the bridge is reduced by cooling it with water from the river. VIKTOR has developed an early warning system that measures the bridge with sensors. The bridge can now be cooled pro-actively which prevents logistic headaches for Rotterdam.
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The early warning system and VIKTOR

VIKTOR has designed an early warning system that gives off a direct warning when there is a risk of bridge bridging. This way the bridge can automatically be cooled, so that no problems arise. The warning system is not only applicable to the Binnenhavenbrug, but to many other projects as well. Furthermore, it also contributes to the realisation of making Rotterdam a Smart City! And our role? The constant live reading of the bridge's temperature and automatic calculations of the effect on the structure in order to predict when the bridge gets too hot and will get stuck.

How does it work?

The working principle

First, temperature measurements are collected within the web-based VIKTOR platform. Then a finite element model is used to simulate the expansion for the available measurements. After that, the simulation results are calibrated with measurements of the actual bridge length and using that information, the temperature measurements are used to calculate the dilation of the bridge. The behavior of the system can be combined with current weather forecasts to predict the bridge's behavior in the future as well.

Working principle of the warning system.png

Working principle of the early warning system

Temperature sensors

A total of 52 sensors supply data about the temperature distribution of the bridge and a measurement is performed every 15 minutes. The results hereof are immediately available on the online platform. The sensors are distributed over the different parts of the bridge, being the deck, sides, primary stiffeners, and secondary stiffeners.

Placement of the temperature sensors.png

Placement of the temperature sensors

Temperature modeling

Ansys software is used to create a finite element model of the bridge. This model uses the surface polynomials to determine the temperature distribution in the structure. The animation below shows the temperature of the deck on 1 August between 10:00-15:00.

The temperature on the deck

The temperature on the deck on 1 August between 10:00-15:00

Expulsion simulations

Differences in temperature cause the bridge to warp. The first figure shows the expansion of the left and right. The differences in expansion show clear similarities with the measured temperature differences in the bridge. The second figure shows the relationship between the average temperature and the average expansion. The directional coefficient of the linear relationship can be interpreted as the thermal expansion coefficient of the bridge.

Bridge expansion and relationship of temperature.png

The expansion of the left and right

Results of the simulations and the predictions of the empirical relationship. The relationship between the average temperature and the average expansion

Expulsion prediction

The ratios of the temperatures of the sides and the primary stiffeners are used to predict the degree of warping. An empirical relationship is defined that gives the maximum expansion: ฮด๐‘š๐‘Ž๐‘ฅ = ฮด๐‘Ž๐‘ฃ๐‘” โˆ™ (๐‘Ÿ๐‘Ž๐‘ก๐‘–๐‘œ๐‘ค๐‘’๐‘๐‘  โˆ™ ๐‘1 + ๐‘Ÿ๐‘Ž๐‘ก๐‘–๐‘œ๐‘ ๐‘–๐‘‘๐‘’ โˆ™ 1 โ€“ ๐‘1) ๐‘2. The coefficients are chosen so that the margin of error is minimized. The figure below shows the results of the simulations and the predictions of the empirical relationship. The maximum deviation is 0.2 mm.

the results of the simulations and the predictions of the empirical relationship

The results of the simulations and the predictions of the empirical relationship

System adjustments

Before the system can be used to predict the dilatation joint, the system will have to be calibrated. The predicted expansions must be defined in relation to a reference temperature, reference length and reference dilatation joint. The measurements of the distances between the abutments and the dilatation joint are combined to determine these values. These values are measured at five different points to determine the accuracy of the warp prediction.

System operation

After the system has been calibrated, the current temperature measurements can be translated into a minimal dilatation gap. The degree of change can be used to give a timely warning. Now the combination of temperature measurements and weather data can be used to predict an expected dilatation gap based on a weather forecast!

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